Jafromobile
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Installing Aluminum Bushings
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This video illustrates multiple techniques that you can use as a combo attack to help you conquer this interference fit! There may be plenty more great tricks in the comments because astute gear heads know they're always welcome here! I have an extremely capable and creative audience! Thank you all for tuning in!
The GSX's subframe has been installed, but not without a modification that required extensive work and close attention to detail. Without the powder coating, all of the same preparations for the part to receive the bushings is still required.
The process of installing the bushings isn't by itself a difficult one, but does require appropriate attention to detail in advance of doing so.
I did this job without measuring or modifying the bushings because most other people probably won't. The bushings I selected were perfectly sized, and they fit correctly. That's a true testament to their quality, and Volk Metalcraft's attention to detail. I did not have to modify them for them to fit.
The process of pressing them in is difficult because of the size and shape of the part they're being pressed into. The tools that provide enough tonnage to do the work do not accommodate a 2g subframe very well at all. It's extremely awkward. Any single small error in 1) your rigging on the press, or 2) with the support of the rest of the subframe that extends outside of the press, or 3) not immediately recognizing a misalignment during the process, or 4) a part of the subframe coming in contact with the framework of the press while it's under load, or 5) overloading the part/press... all of this is capable of severely damaging your subframe. So 6) do all of the above.
None of this takes into account the condition of, or the potential defects that might be in your subframe like mine did have. If you get that bushing installation right, now you have to do it correctly 5 more times to complete this job. All it takes is one mistake. So be extremely careful.
Pressing in subframe bushings by yourself only makes it more difficult, but if you're using a stand like I showed, ensure that its height doesn't allow the press rigging to become mis-aligned. All of the parts between the press and the anvil must be perfectly level as the bushing is driven in. An extra set of hands and eyes would definitely have been good for me on the press, but I regret nothing. I have a great support system; in my shop, within my IRL circles and the brave warriors who support me on Patreon who know people love seeing new ways to get themselves out of a similar jam.
Now that this part is complete, the rest of this assembly is easy. Be on the lookout for the rest of the GSX suspension and steering assembly coming soon!
Переглядів: 5 710

Відео

4G63 OEM Specialty Service Tools
Переглядів 6 тис.Місяць тому
I've collected over 40 Mitsubishi specialty tools made mostly by Miller and OTC specifically for the 4G63 platform over the past 20 years and counting. I'll probably never quit doing it, but this is more than half of the specialty service tools shown in the service manual (if you exclude all the transmission sections). I've done pretty well so far. Most of my tools are for engine assembly, but ...
Complete Rear Subframe Restoration
Переглядів 28 тис.2 місяці тому
Some of the finishes and processes on these parts were performed in previous videos, but here is where all the work is done. All of the assemblies are rebuilt and completely installed into Galant VR-4 #1229/2000. Every part handled, tested and addressed. The rear subframe of this chassis is identical to every 1989-1994 Eclipse/Talon/Laser-except that it usually has an all-wheel-steering system ...
VR-4 Front Subframe Assembly
Переглядів 14 тис.4 місяці тому
I am strong aware that my brake calipers are on the wrong sides. I already fixed that, but I left it wrong in the video just to test you. That means I also had to flip 2 of the brake pads. I don't know where on my workbench that I got it crossed up, but it's already fixed. All of the part numbers and the process for assembling a front subframe has been covered in this video either on the white ...
Rebuild Koyo Power Steering Rack (AWS)
Переглядів 12 тис.5 місяців тому
If you'd like to support my production and get ad-free early previews of new videos and behind-the scenes information about what's going on for as little as $1 per sponsored upload, please visit www.patreon.com/jafromobile. I cover the Caswell Black Oxide kit in much greater detail 28 minutes into "Galant VR-4 April Progress" ua-cam.com/video/c4LJCEUtppc/v-deo.html For people with a Galant VR-4...
New Project + Interior Restoration!
Переглядів 11 тис.6 місяців тому
In this video we take a closer look at the new Galant and cover in detail all the tricks I used to restore the old, dry leather involved on both Galants. Yes. Both. I have two of them. Please watch the Shootout video because it's not anything like my last 3. A car is only as good as the driver's experience with it, so it's very important to me that this detail meets my standards. The build plan...
J1 Elantra +1200cc injectors + e85 =
Переглядів 11 тис.7 місяців тому
Just when you thought we'd run out of things to replace on this car... I go and find 7 other things. The Hyundai just wouldn't be the Hyundai if it didn't give us something new, fun, or challenging to troubleshoot while installing a new set of fuel injectors. This video was intended to provide a before/after comparison of how much power can be gained simply by changing fuels, but that's where e...
Jafro's Shootout Adventure Week
Переглядів 6 тис.8 місяців тому
For most people the shootout is a weekend. My shootout lasted a whole week. I was on a mission. I am always working for you, and that's what my Shootout trip is all about this year. I did not set out to document the Shootout, but I'm proud to tell everyone I was there and share many of the awesome things I got to see and experience along this journey of fulfilling a challenging 4-year old promi...
GSX Body - Floorpan Support Repair
Переглядів 12 тис.10 місяців тому
Today I use the Harbor Freight Stud Welder, Item #61433. This tool is sold as a variety of different brands. Vevor, Mophorn, Chicago Electric... www.harborfreight.com/stud-welder-dent-repair-kit-61433.html I crushed my floorpan supports with a center-post floor lift. I set the lift wrong. Should have used wood blocks. Those lifts are great for old cars with a frame, but not so great on low-ridi...
Rebuilding a DSM driveshaft in 2023?
Переглядів 13 тис.10 місяців тому
GSX and Galant progress both in one video? Weird! But this covers both the 1g and 2g designs and their challenges. I tackle the complete job and share alternative methods and how to approach it with a limited and dwindling parts supply chain. I don't think there's anything but part numbers that I can add that I didn't already share in the video. I talked enough in this video to save you the lon...
GSX Restoration Part 3!
Переглядів 14 тис.11 місяців тому
First, thank you for following this restoration of the most domestic, non-imported import ever built in the United States. Everyone who played Gran Turismo 2 and Need for Speed knows exactly what this car is, and why it's cool. It's rife with challenges in the parts supply to do this, probably more so today with this "import" than it was to do it 20 years ago to a 60's or 70's muscle car. This ...
GSX Restoration Part 2
Переглядів 18 тис.Рік тому
The thumbnail is just in case anyone has a question which car this video is about... I'm making preparations for 2 different things here. 1) Reassembly preparations for one group of parts going to powder coating, and 2) chassis preparations for a body that's going off to paint. I demonstrate multiple techniques I use to ensure I can put factory parts back together properly again once they're re...
Galant VR-4 Subframe Restoration Part 3
Переглядів 18 тис.Рік тому
Special thanks to Patreon, Detective Coating, all of you Tubes, Abe and Robert for all of your help with doing this. All of you are the reason I get to experience these restorations like this and I love sharing this work. If you'd like to contribute to my production and projects, please visit www.patreon.com/Jafromobile for more behind the scenes info and 24-hour early ad-free access to new upl...
2g DSM Stuck Axle Solution
Переглядів 11 тис.Рік тому
This is such a common problem with these cars I felt it needed its own video to glaze over what works, what doesn't, and why. I felt it was necessary. 21% of the video is recycled, but the entire VoiceOver is all brand new and wholly-focused on the problem and solution rather than making a parts list or doing an unboxing. I paid someone else to do this work for me 20 years ago but finally had a...
GSX Restoration Begins!
Переглядів 22 тис.Рік тому
The engine and transmission for this car have been painstakingly documented already, but the chassis needs some love. Lots of it. After sitting still for 11 years, it's time to blow the dust off this thing and see exactly what we've got to work with? At somewhere around 150k miles on the clock (Okay, I'll check and get the real number in the next video) I'd say I got all of my money's worth fro...
Galant VR-4 Subframe Restoration Part 2
Переглядів 15 тис.Рік тому
Galant VR-4 Subframe Restoration Part 2
GVR-4 Chassis Restoration Begins!
Переглядів 12 тис.Рік тому
GVR-4 Chassis Restoration Begins!
Dirty GSX & Galant VR-4 on rollback Action!
Переглядів 6 тис.Рік тому
Dirty GSX & Galant VR-4 on rollback Action!
Complete FlexFuel e85 Fuel System Install
Переглядів 21 тис.Рік тому
Complete FlexFuel e85 Fuel System Install
Polishing Aluminum Step 8
Переглядів 28 тис.Рік тому
Polishing Aluminum Step 8
High Performance Subwoofer Installation
Переглядів 14 тис.Рік тому
High Performance Subwoofer Installation
29th Annual DSM/EVO/GT-R Shootout FINALS!
Переглядів 3,1 тис.Рік тому
29th Annual DSM/EVO/GT-R Shootout FINALS!
29th DSM Shootout (2022) qualifying day 2
Переглядів 2,6 тис.Рік тому
29th DSM Shootout (2022) qualifying day 2
29th DSM Shootout (2022) qualifying day 1
Переглядів 6 тис.Рік тому
29th DSM Shootout (2022) qualifying day 1
YES, JAFRO has a SHOP! Sort of.
Переглядів 12 тис.Рік тому
YES, JAFRO has a SHOP! Sort of.
Fix 7 things, break 2, & drive terribly.
Переглядів 10 тис.Рік тому
Fix 7 things, break 2, & drive terribly.
Polishing Aluminum Step 5, 6 & 7
Переглядів 18 тис.Рік тому
Polishing Aluminum Step 5, 6 & 7
Polishing Aluminum Step 4
Переглядів 14 тис.2 роки тому
Polishing Aluminum Step 4
When easy fixes go wrong...
Переглядів 17 тис.2 роки тому
When easy fixes go wrong...
Galant VR-4 6-bolt & GSX 7-bolt Baselines
Переглядів 17 тис.2 роки тому
Galant VR-4 6-bolt & GSX 7-bolt Baselines

КОМЕНТАРІ

  • @addy3dia
    @addy3dia 17 годин тому

    This the information I needed like yesterday thank you so much

  • @user-oz5yk9bm5c
    @user-oz5yk9bm5c 18 годин тому

    Jafro keeps coming out with these banger videos, sad to see so many people sleep on him.

  • @Altair885
    @Altair885 2 дні тому

    Lapping by hand is just a waste of time. Simply put the valve through the head and grab the end of the stem in the jaws of a decent cordless drill. You then just apply paste and open and close the valve while rotating in both directions in equal measure. Repeat using the fine paste and the job is done. Takes less than half the time of doing it by hand and the finish very often comes out much better. Just remember not to overdo it at first, you'll work out how much time each grind takes.

  • @josecastellon10
    @josecastellon10 2 дні тому

    I watched the cylinder head port and polish to a mirror finish on the intake ports video and I am building a v8 right now.. Question: I’m wondering if you have changed your mind about the fish on the intake ports or does it still stand?

  • @user-xl5np5dp8n
    @user-xl5np5dp8n 3 дні тому

    Okay, you did stop the insanity......LOL

  • @vintagebikes4215
    @vintagebikes4215 5 днів тому

    Super helpful video

  • @MrJulianneave
    @MrJulianneave 6 днів тому

    Wow this thing is bizarre. What were the benefits of this design over a standard RWD layout with fixed engine? It seems like this has so many drawbacks that it's hard to imagine why anyone would have actually made it. Wheel gyroscope effect, difficulty of removing the front wheel for tyre repairs or new tyres, huge unsprung weight, no means of disengaging drive etc

  • @benoconnor884
    @benoconnor884 6 днів тому

    Jafro, you kept mentioning your concerns about corrosion - why are you not concerned about the corrosion that is going to occur from the aluminium bush and bare steel frame being in contact with each other? Speaking from experience, these bushings are only going to be in there for a few years in ideal dry conditioned before they start to corrode badly. 7000 and 6000 series aluminiums are the worst for it and in some cases even zinc or copper paste wont even stop the corrosion from these two being in contact with eachother

  • @ray8380
    @ray8380 10 днів тому

    Wpuld a kit like that work on a 03 dodge ram 1500?

  • @fotisfotakis1623
    @fotisfotakis1623 10 днів тому

    ❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤

  • @EvoSteve89
    @EvoSteve89 11 днів тому

    another relaxing video to watch while eating dinner. love the content Jafro!! Please keep doing what you're doing :) i'd love to have you go thru my evo one day bumper to bumper lol

  • @meanman6992
    @meanman6992 12 днів тому

    I don’t even have either of my DSM’s anymore but I’ll still watch a Jafro video in a heart beat lol! 16-37yr old I owned a DSM….. I miss’em some times…. Ultimately just a thing though, family > stuff

    • @derx6666
      @derx6666 6 днів тому

      This indeed. I started watching Jafro when I still had my 1994 Mitsubishi Eclipse G1 (non turbo unfortunately). I unfortunately crashed it, and life happened so instead of fixing it, I sold it as I had no room for storing it, or working on it. Still regret it.

  • @M074503
    @M074503 12 днів тому

    Volk Metal Craft! 🤘

  • @rakim2001
    @rakim2001 13 днів тому

    Took me long enough. 2024😅

  • @talontsi92
    @talontsi92 13 днів тому

    Great vid Jafro. Hopefully you get to bring something to the shootout this year in the trailer!

  • @grenvillephillips6998
    @grenvillephillips6998 13 днів тому

    And, not a gumption trap detected - that's what makes it awesome!

  • @tunepatrol
    @tunepatrol 13 днів тому

    It's rare but powdercoaters sometimes take the time to line holes that don't need coating with Kapton tape and that saves time and hassle later.

    • @Jafromobile
      @Jafromobile 13 днів тому

      That's a brand new toolbox only used for new, clean engine part storage. The drawers are labeled with parts group numbers representing the contents. :)

    • @tunepatrol
      @tunepatrol 12 днів тому

      @@Jafromobile Did you reply to the wrong comment :-) ? I was saying that the subframe holes where the alu bushes were going could have been taped up with heat resistant Kapton tape which would have prevented the powdercoat from sticking in there.

    • @Jafromobile
      @Jafromobile 12 днів тому

      4 of my comments did that yesterday, and I'm sure I replied to the correct people. Dang sentinels must have found me!

    • @Jafromobile
      @Jafromobile 12 днів тому

      @@tunepatrol ...and to reply to your original comment, I shot a scene last night specifically addressing this. Literally thinking of your post while shooting it because I know many others thought the same thing. I didn't tell Justin I was using aluminum bushings, so he did the right thing with all the information he had. He could have done that, yes, and in most cases where needed, he did.

  • @SihleSkhosana-im6lj
    @SihleSkhosana-im6lj 13 днів тому

    Looking for bushes

  • @John.strong
    @John.strong 13 днів тому

    I'd be keen to see more on the h22 that Matt was working on... but as always this is great content, and to think I've only been watching you since your 10th? video... just keeps getting better

  • @inthenose9033
    @inthenose9033 13 днів тому

    Jafro. Your car just lost about 40% of it's original luxury by replacing rubber with metal. Are you trying to gain 0.1 of a second around a track?

    • @ro63rto
      @ro63rto 10 днів тому

      21:45 😉

    • @inthenose9033
      @inthenose9033 9 днів тому

      @@ro63rto One can get poly bushings made to any size, even in my backward country.😉

  • @tomasbeblar5639
    @tomasbeblar5639 14 днів тому

    I feel like my DSM is falling apart and I don't have the Jafro skills to keep it from the scrappers :(

  • @aussiebloke609
    @aussiebloke609 14 днів тому

    I wonder if using dielectric grease will help reduce the amount of dissimilar metal corrosion you get from aluminium bushings into bare steel bosses?

    • @Jafromobile
      @Jafromobile 13 днів тому

      It would cost about the same in the long run. The aluminum will absorb heat from the room so quickly that you'd need several cans to actually get it one bushing that cold. But on thin metals like body work, it's fantastic!

  • @zac2384
    @zac2384 14 днів тому

    Shout out Matt

  • @amden01
    @amden01 14 днів тому

    Jafro for president!

  • @dustylandrum5168
    @dustylandrum5168 14 днів тому

    I am not sure if its because I post the link to the website, my post gets deleted, but dudes custom parts makes a POM bushing set that is waaay more forgiving than the volk solid ones. For anyone driving the car on the street, the aluminum ones are going to pass every single thing through to the chassis. Hope to see you again at shootout Jafro.

    • @Jafromobile
      @Jafromobile 13 днів тому

      I assure you, I do not have a problem with ANYTHING that ever gets posted in my comments. I wish people could even post memes in here. I am not the gatekeeper of any speech.

    • @dustylandrum5168
      @dustylandrum5168 13 днів тому

      Nah, I was thinking UA-cam was doing it, not you.@@Jafromobile

  • @norevlimitr1602
    @norevlimitr1602 14 днів тому

    So in hindsight do you think it would have been better to press the bushings in before powder coating?

  • @tangles01
    @tangles01 14 днів тому

    Oh boy, my cricket match cancelled due to rain... Now I get to watch this instead. Ohhh There is no greater criticism then that of your own when you mess something up you know you could have done better. Glad to see you share the lesson, so we can learn it the hard way with you instead of the hardest way on our own.

  • @malloymotorsports780
    @malloymotorsports780 14 днів тому

    aircraft stripper and a q-tip will sort those hole in about 15 mins

  • @kiiiisu
    @kiiiisu 14 днів тому

    dont worry, painted my mc helmet and instatly scartched it for frog snacks! then was putting lacquer on carbon fiber visor i made and had some hick up and blasted lots on one spot huge run outs.....for frog snacks! o well good from 3 feet away!

  • @jetjazz05
    @jetjazz05 14 днів тому

    Alluminum holy smokes. I didn't performance modify my suspension really, but at the time 12 years ago aftermarket poly bushings were cheaper than oem ones so I replaced, loved what it did for the handling of my car (a saab). They made alluminum ones, I'd assume with that ammount of rigidity you can feel pebbles on the road through the wheel lol, must be nuts.

  • @ksram5070
    @ksram5070 14 днів тому

    Great work jafro, can't wait to see the gsx back on the road

  • @Swedish_John_Wick
    @Swedish_John_Wick 14 днів тому

    You can use angle grinder to make groves on a bolt and than use same bolt too clean threads. The dirt goes in the groves that you just made on the bolt. If you don't have the proper thread chaser do it like this it helps every time

  • @goodkill1
    @goodkill1 14 днів тому

    My freezer gets to -30F

  • @jeromelevesque8330
    @jeromelevesque8330 14 днів тому

    Why your tools box is like "encastred" in the plastic film wall ?

  • @eugennomatterr7311
    @eugennomatterr7311 14 днів тому

    for deep freeze add ethanol to dry ice, it gives great heat transfer and you can really get part to -60C, rule of thumb 1 thou of shrink for 10 degrees difference, also heat receiving part. Heat works both ways Anything on thread screw torque setting which usually set dry. Adding anti seize lovers friction and for needed torque bolt gets really over tightened, TTC added motor oil and got twice clamping force from bolt for a given torque value.

  • @HUBBABUBBADOOPYDOOP
    @HUBBABUBBADOOPYDOOP 14 днів тому

    Thank you for the video.

  • @HUBBABUBBADOOPYDOOP
    @HUBBABUBBADOOPYDOOP 14 днів тому

    Googled. Duster= -60F Dry Ice= -78F

  • @HUBBABUBBADOOPYDOOP
    @HUBBABUBBADOOPYDOOP 14 днів тому

    Inverted duster is colder & quicker than any "freezer" that usually struggles to reach 0 degrees.

  • @nameboy3486
    @nameboy3486 14 днів тому

    I never question what you do I tell people you could build an engine watching these videos but why not powder coat after the bushings were in clearly that are never being removed

    • @nameboy3486
      @nameboy3486 14 днів тому

      Okay put this before the video was finished and you just addressed it so thank you for always being clear and distributing useful info

  • @jackthatmonkey8994
    @jackthatmonkey8994 14 днів тому

    These videos are fantastic! Love it everytime. I usually watch them 2 or 3 times

  • @Mih53
    @Mih53 14 днів тому

    I have been watching your videos for years Iam glad that you still make videos till this day thank for all your hard work

  • @EricLikness
    @EricLikness 14 днів тому

    17:40, I have to say this is my favorite bit (I lie, they are all my favorites), but I remember Clean Room I at the house, attempting to address all ills on the engine blocks as they sat rusting. Experiments with glyptal, etc. It all was much better in a clean room (with brake cleaner and coffee filters!). And 23:00 Sad, most of us _DON'T_ have a Matt. We probably don't deserve a Matt. 😒

  • @sumo1756
    @sumo1756 14 днів тому

    Thanks mate👍

  • @zaraak323i
    @zaraak323i 14 днів тому

    I always hate damaging sumpin' trying to fix sumpin' else! Great save.

  • @noisytim
    @noisytim 14 днів тому

    I’d trade my lathe for a Matt any time, to be honest. The re-heating trick for the powder coating is neat! I’m gonna have to work on some powder coated parts soon. I’m probably gonna scratch them. So knowing that i can try to make it pretty again is gold! Thank you, Jafro <3

  • @mr.cangieter8758
    @mr.cangieter8758 14 днів тому

    Jafro is the G.O.A.T.

    • @jetjazz05
      @jetjazz05 14 днів тому

      Jafro makes videos when something arises, and it's just like UA-cam 15 years ago. To the point, helpful, it makes you feel like one passionate person is just sharing knowledge out of the kindness of their hearts as part of a community. That kind of vibe is 90% dead on all social media at this point lol. So refreshing to get a Jafro video, it's like a big steak after you'd been fed chickpea pasta for a month.

  • @MH-pe8wj
    @MH-pe8wj 14 днів тому

    2160 Damb

  • @christianallen9653
    @christianallen9653 14 днів тому

    What a wonderful Saturday

  • @merlingroup4513
    @merlingroup4513 15 днів тому

    Loved your video and the effort putting it together. You covered A to Z on the stage one, thumbs up. I would like to comment on one thing, Turbulent and laminate flow. (now I am going to do so before checking out the Lovell stuff, which may change my mind). I get your theory on the roof and floor. For mine though, Having a surface on the short radius that leaves its self open to detaching the flow causing turbulent flow and/or eddy currents along the boundary layer may not be as conducive as desired. (Reynolds Number, en.wikipedia.org/wiki/Reynolds_number)

  • @Threeeees
    @Threeeees 15 днів тому

    Just couldn’t wait to say Milliepeter